Industrial Internet of things with example

Promot Technologies' take on Industrial Internet of Things with an example

8/1/20243 min read

a small electronic device with a blue screen
a small electronic device with a blue screen

Industrial Internet of Things (IIoT) Solutions

At Promot Technologies, we revolutionise industrial operations with cutting-edge IIoT solutions. Our technology seamlessly integrates smart devices, advanced analytics, and real-time data to enhance efficiency, safety, and productivity across your industrial landscape.

Comprehensive Monitoring with Advanced Sensors

We utilise a wide variety of sensors to provide comprehensive monitoring and control of your industrial processes:

- Temperature Sensors: Monitor and manage thermal conditions to ensure optimal performance and prevent overheating or freezing.

- Pressure Sensors: Track pressure levels in pipelines and machinery to maintain operational integrity and avoid failures.

- Humidity Sensors: Maintain appropriate moisture levels in sensitive environments to protect equipment and products.

- Motion Sensors: Detect movement and activity within your facility to enhance security and operational efficiency.

- Proximity Sensors: Automate processes and improve safety by detecting the presence of objects or personnel.

Seamless Integration and Real-time Data Analytics

Our IIoT solutions are designed for seamless integration with your existing systems, providing real-time data analytics that empower you to make informed decisions. By connecting smart devices and leveraging big data, we help you optimise processes, reduce downtime, and predict maintenance needs before they become critical issues.

Enhancing Efficiency and Productivity

With Promot Technologies' IIoT solutions, you can achieve unparalleled efficiency and productivity. Our advanced analytics provide insights into every aspect of your operations, allowing you to streamline processes, reduce waste, and improve overall performance.

Ensuring Safety and Compliance

Safety is paramount in industrial environments. Our IIoT solutions enhance safety by providing real-time monitoring and alerts for potential hazards. Additionally, our systems help ensure compliance with industry standards and regulations, protecting both your workforce and your bottom line.

Embrace the Future of Industrial Automation

Promot Technologies is at the forefront of industrial automation. Our innovative IIoT solutions bring the future to your doorstep, transforming your industrial operations with the power of smart technology. Embrace the future of industrial automation with Promot Technologies, where innovation meets industry.

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How IIoT Solutions Save Money: A Hypothetical Example for a Ready-Made Garments Manufacturer

Imagine you run a ready-made garments manufacturing facility. Your operations include various machines such as sewing machines, fabric cutting machines, dyeing and washing machines, and packaging equipment. Here’s how our IIoT solutions can save you money:

1. Preventive Maintenance with Sensors:

- Sewing Machines: By installing vibration and temperature sensors, you can monitor the health of your sewing machines. If a machine starts vibrating more than usual or heats up excessively, it indicates potential mechanical issues. Early detection allows for timely maintenance, preventing costly breakdowns and production delays.

- Cost Savings: Suppose each machine breakdown costs $1,000 in repairs and results in 8 hours of lost production, costing an additional $2,000. Preventing just five breakdowns a year saves $15,000.

Cost Savings = 5 times ($1,000 + 8 times $250) = $15,000

2. Energy Management:

- Fabric Cutting Machines: Energy consumption sensors can monitor the power usage of fabric cutting machines. By analysing this data, you can identify machines that consume excessive energy and optimise their usage or schedule maintenance to improve efficiency.

- Cost Savings: Reducing energy consumption by 10% for machines that consume $50,000 annually in electricity saves $5,000 each year.

Cost Savings}= $50,000 times 0.10 = $5,000

3. Quality Control and Waste Reduction:

- Dyeing and Washing Machines: Humidity and temperature sensors ensure that the dyeing and washing processes occur under optimal conditions, reducing the risk of defects.

- Cost Savings: If defects cost $20,000 annually and sensors reduce defects by 15%, you save $3,000.

Cost Savings = $20,000 times 0.15 = $3,000

4. Inventory Management:

- Packaging Equipment: Proximity and motion sensors can automate the packaging process, ensuring that the right amount of material is used and reducing excess inventory.

- Cost Savings: Efficient inventory management reduces excess stock by 20% on a $100,000 inventory, saving $20,000.

Cost Savings = $100,000 times 0.20 = $20,00

5. Enhanced Worker Safety:

- Factory Floor: Motion sensors can detect unauthorised access or unsafe practices on the factory floor, sending real-time alerts to supervisors.

- Cost Savings: Preventing accidents reduces workers' compensation claims by 25% on a $40,000 annual expense, saving $10,000.

Cost Savings = $40,000 times 0.25 = $10,000

Total Potential Annual Savings

By implementing Promot Technologies' IIoT solutions, your ready-made garments manufacturing facility can achieve significant cost savings through improved maintenance, energy efficiency, quality control, inventory management, and worker safety. Summing up the individual savings:

Total Annual Savings = $15,000 + $5,000 + $3,000 + $20,000 + $10,000 = $53,000

For more information or to discuss how our IIoT solutions can benefit your business, contact us today. Promot Technologies – Driving Innovation in Industry.